Most compressors are designed to operate within a specific temperature range. If the temperature of the air entering the compressor is too high, the compressor will overheat and shut down. Conversely, if the temperature is too low, the compressor will not be able to achieve optimal performance.
One way to optimize your compressor's run temperature is to use an air-cooled or water-cooled intercooler. An intercooler is a device that helps to cool the air entering the compressor by removing heat from the compressed air before it enters the cylinders.
Another way to optimize your compressor's run temperature is to make sure that the cooling system is operating properly. The cooling system should be checked regularly to ensure that it is free of leaks and that the coolant level is adequate.
If the compressor is operated in an environment that is too hot or too cold, it may be necessary to use a preheater or a post-cooler to help regulate the temperature of the air entering the compressor.
Optimizing Your Compressor's Temperature in Warmer Weather
In warmer weather, it is important to make sure that the compressor is not located in an area where it will be exposed to direct sunlight. The compressor should also be situated so that any hot air that is produced by the compressor will be directed away from the unit.
It is also important to ensure that the cooling system is operating properly and that the coolant level is adequate. If the cooling system is not operating properly, the compressor will overheat and shut down.
In addition, it is important to make sure that the air intake for the compressor is not located in an area where there is a build-up of hot air. The air intake should be located in an area where the air is cooler.
Air Compressor Overheating? Here's a Checklist:
If your air compressor is overheating, there are a few things that you can do to try and fix the problem.
- Make sure that the cooling system is operating properly. The cooling system should be checked regularly to ensure that it is free of leaks and that the coolant level is adequate. If the cooling system is not operating properly, the compressor will overheat and shut down.
- Consider shutting the compressor down when it isn't in use. This will give the unit a chance to cool down, particularly in warmer conditions.
- Do you smell burning oil? This could be a sign that the compressor is overworking. If this is the case, shut the unit down immediately and contact a technician.
- Check the thermal valve. The thermal valve is a safety device that shuts the compressor down if it gets too hot. If the thermal valve is tripping regularly, it could be a sign of a problem with the cooling system.
- Change your air filters. Dirty air filters can restrict the airflow to the compressor, causing it to overheat.
If you have checked all of these things and the compressor is still overheating, it is time to call a technician. An experienced technician will be able to diagnose the problem and get your compressor up and running again.
Optimizing Your Compressor's Temperature in Colder Weather
When the atmospheric temperatures start to drop, you're going to want to watch for frozen condensate in the piping and drains, this can lead to blockages and decreased efficiency.
Another thing to keep an eye out for is ice buildup on the intercooler or cooling fins. This can restrict air flow and lead to overheating.
And finally, if the compressor is located outdoors, make sure that it is protected from the elements by a weather-proof enclosure. This is really true for any atmospheric temperature.
Run Your Spare Compressors
Did you know that moisture can build up inside of a machine's airend, creating rust and corrosion? People oftentimes ignore their spare machines until they're needed, forgetting to keep them dry. Moisture can ruin your compressor if you don't pay attention.
Try and get your system up to 180 degrees, the temperature at which moisture can be removed.
You should also check the oil in your compressor every three months to make sure that it is clean and free of moisture. If you are unsure about moisture levels in your oil, we can run a test on your oil at no cost to you.
Still Not Sure What to Do?
If you have any questions about how to keep your compressor running at its best, give us a call. We're always happy to help!