Repairs & Overhauls

Air Compressor Repairs and Overhauls

At Air Compressor Services (ACS), we know that keeping your air compression systems up and running is vital to your production. That’s why we specialize in comprehensive rotary screw compressor repairs and overhauls that restore your equipment to peak efficiency, minimizing downtime and maximizing performance. In addition to rotary compressors, we also provide expert service and overhauls for reciprocating compressors to ensure your entire operation runs smoothly.

Rotary Screw Compressors – Keep Your Operation Running Smoothly

Rotary screw compressors are the workhorses of many industrial applications, providing reliable compressed air for a variety of manufacturing and processing needs. When a rotary screw compressor breaks down, it can disrupt production and cause costly delays. At ACS, our team of factory-trained technicians is here to help with emergency repairs and full overhauls for all major rotary screw compressor brands, including Ingersoll Rand, Quincy, Atlas Copco, Kaeser, Sullair, Sullivan-Palatek, and many more.

Comprehensive Rotary Screw Compressor Overhauls

Whether your compressor is showing signs of wear or has experienced a sudden failure, our rotary screw compressor overhaul service is designed to bring your equipment back to like-new condition. Our overhaul process includes:

  • Air End rebuilds
  • Motor inspection and repair
  • Filter and oil changes
  • Electrical control testing and repair

We start by performing a rigorous inspection of all major components to identify worn or damaged parts. After testing, we’ll provide a detailed estimate so you’ll know exactly what repairs are needed. Once approved, our team will carry out the repairs and perform additional testing to ensure everything is functioning correctly before returning the equipment to you. With industry-leading warranties on all our repairs, you can trust ACS to deliver lasting performance.

Emergency Repairs – Available 24/7

Breakdowns can happen at any time, and when they do, you need a reliable partner who can respond quickly. Our team offers 24/7 emergency repair services for rotary screw compressors to minimize downtime and keep your operation moving. From minor repairs to complete overhauls, our technicians have the tools and expertise to get the job done right—fast.

Preventative Maintenance – Avoid Costly Downtime

To keep your rotary screw or reciprocating compressor running at maximum efficiency, regular maintenance is key. Our preventative maintenance programs are tailored to your operation’s specific needs, helping you prevent unexpected breakdowns and extend the lifespan of your equipment. Whether it’s minor adjustments or detailed inspections, our technicians will help keep your system running smoothly year-round.

Reciprocating Compressors – Expert Service When You Need It

While rotary compressors often take center stage in larger industrial operations, reciprocating compressors remain crucial in many applications. Whether you're using reciprocating compressors for bottling, packaging, or other tasks, it's important to ensure they’re maintained for optimal performance. At ACS, we provide the same level of expertise and attention to reciprocating compressors as we do for rotary screw models.

Our reciprocating compressor services include:

  • Complete system inspections
  • Overhaul of cylinder liners, pistons, rings, and valves
  • Repair or replacement of crankshafts, connecting rods, and crossheads
  • Full valve rebuilds or replacements
  • Installation of new seals, gaskets, and bearings

If your reciprocating compressor requires a full overhaul, we’ll disassemble the unit on-site, ship the parts to our facility for repair, and reassemble the unit once all repairs are completed. We service all major brands, including Worthington, Joy, and Bellis & Morcom, ensuring your equipment runs at OEM standards.

ACS services many different water-cooled reciprocating compressors including:

Worthington Compressor Model Numbers:

HB

YC

DC

DYC-3

HBB

YC-2

DC-2

YCC

HB-2

YCH

BDC

CUB

HBB-2

YCH-2

OXP

VB

YBB

DYC

VBB

YCV

DYC-2

 

Ingersoll Rand Compressor Model Numbers:

ES

ES-NL

PHE

PHE-NL

ESH

ESH-NL

PRE

XLE-NL

ER

ER-NL

XLE

HHE

ESV

ESV-NL

LLE

TVH

 

Bellis and Morcom Compressor Model Numbers: 

WH28

WH45

VH12

VH25

WH29

WH50

VH15

WH35

VH7

VH18

WH40

VH9

VH21

Ongoing Support and Warranties

At ACS, we stand by the quality of our work. All of our repairs and overhauls come with industry-leading warranties, giving you confidence in the longevity and performance of your equipment. We’re committed to keeping your compressors—whether rotary screw or reciprocating—in top condition for the long haul.

When you choose ACS, you're not just getting a repair service; you're gaining a long-term partner dedicated to your operation’s success.

Contact us today to speak with our service manager and get your quote on rotary or reciprocating compressor repairs and overhauls.